Process

How It’s Made

Cushion programs are developed to approved specifications so they can be repeated. This is the path from a furniture review to ongoing production.

1. 01

   Furniture / program review

   We start with the frame, the collection, and how the cushion needs to be used.

2. 02

   Dimensions and pattern development

   Seat, back, and ottoman dimensions are set so the cushion fits the furniture.

3. 03

   Construction specification

   Edge, welt, ties, zipper, and thickness are written into the construction.

4. 04

   Fabric, thread, zipper, fill, and component selection

   Materials are chosen for outdoor use and for the approved program.

5. 05

   Sample development

   A sample is made to the specification before a program moves forward.

6. 06

   Production

   Approved cushions are produced in the United States.

7. 07

   Quality review

   Pieces are checked against the approved specification.

8. 08

   Packing and shipment

   Finished cushions are packed for the program and shipped.

9. 09

   Repeat production

   Later orders follow the same specification so the program stays consistent.